Tag Archives: helical gearbox

China Custom Drive Helical Gear Shaft with Alloy Steel for Gearbox

Product Description

Machining Capability

Our Gear, Pinion Shaft, Ring Gear Capabilities:

Capabilities of Gears/ Splines
	Item	Internal Gears and Internal Splines			External Gears and External Splines
Milled		Shaped	Ground	Hobbed	Milled	Ground
Max O.D.	2500 mm
Min I.D.(mm)	30		320	20
Max Face Width(mm)	500					1480
Max DP	1		0.5	1		0.5
Max Module(mm)	26		45	26		45
DIN Class Level	DIN Class 8		DIN Class 4	DIN Class 8		DIN Class 4
Tooth Finish	Ra 3.2		Ra 0.6	Ra 3.2		Ra 0.6
Max Helix Angle	±22.5°		±45°

Our Main Product Range

1. Spur Gear
2. Planetary Gear
3. Metal Gears
4. CZPT
5. Ring Gear
6. Gear Shaft
7. Helical Gear
8. Pinion Shaft
9. Spline Shaft

Company Profile

1. 21 years experience in high quality gear, gear shaft’s production, sales and R&D.

2. Our Gear, Gear Shaft are certificated by ISO9001: 2008 and ISO14001: 2004.

3. CZPT has more than 50 patents in high quality Gear, Gear Shaft manufacturing.

4. CZPT products are exported to America, Europe.

5. Experience in cooperate with many Fortune 500 Companies

Our Advantages

1) In-house capability: OEM service as per customers’ requests, with in-house tooling design & fabricating

2) Professional engineering capability: On product design, optimization and performance analysis

3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class 10-15, JIS 1702-1703 class 0 to 2, etc.

4) Packing: Tailor-made packaging method according to customer’s requirement

5) Just-in-time delivery capability

FAQ

1. Q: Can you make as per custom drawing?

A: Yes, we can do that.

2. Q: If I don’t have drawing, what can you do for me?
A: If you don’t have drawing, but have the sample part, you may send us. We will check if we can make it or not.

3. Q: How do you make sure the quality of your products?
A: We will do a series of inspections, such as:
A. Raw material inspection (includes chemical and physical mechanical characters inspection),
B. Machining process dimensional inspection (includes: 1st pc inspection, self inspection, final inspection),
C. Heat treatment result inspection,
D. Gear tooth inspection (to know the achieved gear quality level),
E. Magnetic particle inspection (to know if there’s any cracks in the gear).
We will provide you the reports 1 set for each batch/ shipment.

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Material:	Alloy Steel
Load:	Drive Shaft
Stiffness & Flexibility:	Stiffness / Rigid Axle

Customization:	Available \| Customized Request

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Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

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What maintenance practices are crucial for prolonging the lifespan of drive shafts?

To prolong the lifespan of drive shafts and ensure their optimal performance, several maintenance practices are crucial. Regular maintenance helps identify and address potential issues before they escalate, reduces wear and tear, and ensures the drive shaft operates smoothly and efficiently. Here are some essential maintenance practices for prolonging the lifespan of drive shafts:

1. Regular Inspection:

Performing regular inspections is vital for detecting any signs of wear, damage, or misalignment. Inspect the drive shaft visually, looking for cracks, dents, or any signs of excessive wear on the shaft itself and its associated components such as joints, yokes, and splines. Check for any signs of lubrication leaks or contamination. Additionally, inspect the fasteners and mounting points to ensure they are secure. Early detection of any issues allows for timely repairs or replacements, preventing further damage to the drive shaft.

2. Lubrication:

Proper lubrication is essential for the smooth operation and longevity of drive shafts. Lubricate the joints, such as universal joints or constant velocity joints, as recommended by the manufacturer. Lubrication reduces friction, minimizes wear, and helps dissipate heat generated during operation. Use the appropriate lubricant specified for the specific drive shaft and application, considering factors such as temperature, load, and operating conditions. Regularly check the lubrication levels and replenish as necessary to ensure optimal performance and prevent premature failure.

3. Balancing and Alignment:

Maintaining proper balancing and alignment is crucial for the lifespan of drive shafts. Imbalances or misalignments can lead to vibrations, accelerated wear, and potential failure. If vibrations or unusual noises are detected during operation, it is important to address them promptly. Perform balancing procedures as necessary, including dynamic balancing, to ensure even weight distribution along the drive shaft. Additionally, verify that the drive shaft is correctly aligned with the engine or power source and the driven components. Misalignment can cause excessive stress on the drive shaft, leading to premature failure.

4. Protective Coatings:

Applying protective coatings can help prolong the lifespan of drive shafts, particularly in applications exposed to harsh environments or corrosive substances. Consider using coatings such as zinc plating, powder coating, or specialized corrosion-resistant coatings to enhance the drive shaft’s resistance to corrosion, rust, and chemical damage. Regularly inspect the coating for any signs of degradation or damage, and reapply or repair as necessary to maintain the protective barrier.

5. Torque and Fastener Checks:

Ensure that the drive shaft’s fasteners, such as bolts, nuts, or clamps, are properly torqued and secured according to the manufacturer’s specifications. Loose or improperly tightened fasteners can lead to excessive vibrations, misalignment, or even detachment of the drive shaft. Periodically check and retighten the fasteners as recommended or after any maintenance or repair procedures. Additionally, monitor the torque levels during operation to ensure they remain within the specified range, as excessive torque can strain the drive shaft and lead to premature failure.

6. Environmental Protection:

Protecting the drive shaft from environmental factors can significantly extend its lifespan. In applications exposed to extreme temperatures, moisture, chemicals, or abrasive substances, take appropriate measures to shield the drive shaft. This may include using protective covers, seals, or guards to prevent contaminants from entering and causing damage. Regular cleaning of the drive shaft, especially in dirty or corrosive environments, can also help remove debris and prevent buildup that could compromise its performance and longevity.

7. Manufacturer Guidelines:

Follow the manufacturer’s guidelines and recommendations for maintenance practices specific to the drive shaft model and application. The manufacturer’s instructions may include specific intervals for inspections, lubrication, balancing, or other maintenance tasks. Adhering to these guidelines ensures that the drive shaft is properly maintained and serviced, maximizing its lifespan and minimizing the risk of unexpected failures.

By implementing these maintenance practices, drive shafts can operate reliably, maintain efficient power transmission, and have an extended service life, ultimately reducing downtime and ensuring optimal performance in various applications.

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What safety precautions should be followed when working with drive shafts?

Working with drive shafts requires adherence to specific safety precautions to prevent accidents, injuries, and damage to equipment. Drive shafts are critical components of a vehicle or machinery’s driveline system and can pose hazards if not handled properly. Here’s a detailed explanation of the safety precautions that should be followed when working with drive shafts:

1. Personal Protective Equipment (PPE):

Always wear appropriate personal protective equipment when working with drive shafts. This may include safety goggles, gloves, steel-toed boots, and protective clothing. PPE helps protect against potential injuries from flying debris, sharp edges, or accidental contact with moving parts.

2. Lockout/Tagout Procedures:

Before working on a drive shaft, ensure that the power source is properly locked out and tagged out. This involves isolating the power supply, such as shutting off the engine or disconnecting the electrical power, and securing it with a lockout/tagout device. This prevents accidental engagement of the drive shaft while maintenance or repair work is being performed.

3. Vehicle or Equipment Support:

When working with drive shafts in vehicles or equipment, use proper support mechanisms to prevent unexpected movement. Securely block the vehicle’s wheels or utilize support stands to prevent the vehicle from rolling or shifting during drive shaft removal or installation. This helps maintain stability and reduces the risk of accidents.

4. Proper Lifting Techniques:

When handling heavy drive shafts, use proper lifting techniques to prevent strain or injuries. Lift with the help of a suitable lifting device, such as a hoist or jack, and ensure that the load is evenly distributed and securely attached. Avoid lifting heavy drive shafts manually or with improper lifting equipment, as this can lead to accidents and injuries.

5. Inspection and Maintenance:

Prior to working on a drive shaft, thoroughly inspect it for any signs of damage, wear, or misalignment. If any abnormalities are detected, consult a qualified technician or engineer before proceeding. Regular maintenance is also essential to ensure the drive shaft is in good working condition. Follow the manufacturer’s recommended maintenance schedule and procedures to minimize the risk of failures or malfunctions.

6. Proper Tools and Equipment:

Use appropriate tools and equipment specifically designed for working with drive shafts. Improper tools or makeshift solutions can lead to accidents or damage to the drive shaft. Ensure that tools are in good condition, properly sized, and suitable for the task at hand. Follow the manufacturer’s instructions and guidelines when using specialized tools or equipment.

7. Controlled Release of Stored Energy:

Some drive shafts, particularly those with torsional dampers or other energy-storing components, can store energy even when the power source is disconnected. Exercise caution when working on such drive shafts and ensure that the stored energy is safely released before disassembly or removal.

8. Training and Expertise:

Work on drive shafts should only be performed by individuals with the necessary training, knowledge, and expertise. If you are not familiar with drive shafts or lack the required skills, seek assistance from qualified technicians or professionals. Improper handling or installation of drive shafts can lead to accidents, damage, or compromised performance.

9. Follow Manufacturer’s Guidelines:

Always follow the manufacturer’s guidelines, instructions, and warnings specific to the drive shaft you are working with. These guidelines provide important information regarding installation, maintenance, and safety considerations. Deviating from the manufacturer’s recommendations may result in unsafe conditions or void warranty coverage.

10. Disposal of Old or Damaged Drive Shafts:

Dispose of old or damaged drive shafts in accordance with local regulations and environmental guidelines. Improper disposal can have negative environmental impacts and may violate legal requirements. Consult with local waste management authorities or recycling centers to ensure appropriate disposal methods are followed.

By following these safety precautions, individuals can minimize the risks associated with working with drive shafts and promote a safe working environment. It is crucial to prioritize personal safety, use proper equipment and techniques, and seek professional help when needed to ensure the proper handling and maintenance of drive shafts.

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What is a drive shaft and how does it function in vehicles and machinery?

A drive shaft, also known as a propeller shaft or prop shaft, is a mechanical component that plays a critical role in transmitting rotational power from the engine to the wheels or other driven components in vehicles and machinery. It is commonly used in various types of vehicles, including cars, trucks, motorcycles, and agricultural or industrial machinery. Here’s a detailed explanation of what a drive shaft is and how it functions:

1. Definition and Construction: A drive shaft is a cylindrical metal tube that connects the engine or power source to the wheels or driven components. It is typically made of steel or aluminum and consists of one or more tubular sections with universal joints (U-joints) at each end. These U-joints allow for angular movement and compensation of misalignment between the engine/transmission and the driven wheels or components.

2. Power Transmission: The primary function of a drive shaft is to transmit rotational power from the engine or power source to the wheels or driven components. In vehicles, the drive shaft connects the transmission or gearbox output shaft to the differential, which then transfers power to the wheels. In machinery, the drive shaft transfers power from the engine or motor to various driven components such as pumps, generators, or other mechanical systems.

3. Torque and Speed: The drive shaft is responsible for transmitting both torque and rotational speed. Torque is the rotational force generated by the engine or power source, while rotational speed is the number of revolutions per minute (RPM). The drive shaft must be capable of transmitting the required torque without excessive twisting or bending and maintaining the desired rotational speed for efficient operation of the driven components.

4. Flexible Coupling: The U-joints on the drive shaft provide a flexible coupling that allows for angular movement and compensation of misalignment between the engine/transmission and the driven wheels or components. As the suspension system of a vehicle moves or the machinery operates on uneven terrain, the drive shaft can adjust its length and angle to accommodate these movements, ensuring smooth power transmission and preventing damage to the drivetrain components.

5. Length and Balance: The length of the drive shaft is determined by the distance between the engine or power source and the driven wheels or components. It should be appropriately sized to ensure proper power transmission and avoid excessive vibrations or bending. Additionally, the drive shaft is carefully balanced to minimize vibrations and rotational imbalances, which can cause discomfort, reduce efficiency, and lead to premature wear of drivetrain components.

6. Safety Considerations: Drive shafts in vehicles and machinery require proper safety measures. In vehicles, drive shafts are often enclosed within a protective tube or housing to prevent contact with moving parts and reduce the risk of injury in the event of a malfunction or failure. Additionally, safety shields or guards are commonly installed around exposed drive shafts in machinery to protect operators from potential hazards associated with rotating components.

7. Maintenance and Inspection: Regular maintenance and inspection of drive shafts are essential to ensure their proper functioning and longevity. This includes checking for signs of wear, damage, or excessive play in the U-joints, inspecting the drive shaft for any cracks or deformations, and lubricating the U-joints as recommended by the manufacturer. Proper maintenance helps prevent failures, ensures optimal performance, and prolongs the service life of the drive shaft.

In summary, a drive shaft is a mechanical component that transmits rotational power from the engine or power source to the wheels or driven components in vehicles and machinery. It functions by providing a rigid connection between the engine/transmission and the driven wheels or components, while also allowing for angular movement and compensation of misalignment through the use of U-joints. The drive shaft plays a crucial role in power transmission, torque and speed delivery, flexible coupling, length and balance considerations, safety, and maintenance requirements. Its proper functioning is essential for the smooth and efficient operation of vehicles and machinery.

China Custom Drive Helical Gear Shaft with Alloy Steel for Gearbox
editor by CX 2024-03-05

China OEM Spline Flat D Shape Knurling Spur Helical Worm Transmission Drive Gear Pinion Gearbox Axis Shaft

Product Description

Spline Round Key Way Pin Threaded CZPT Hollow Through Hole Flat D Shape Knurling Spur Helical Worm Transmission Drive Auto Parts Gear Pinion Gearbox Axis Shaft

Features

1. High precision gear shaft for smooth, quiet operation.
2. Flexible for custom-made requests.
3. Stable transmission, low impact, vibration, and noise.
4. Heavy Load capability, more compact, but less complex.

Product Description

Products	Spur Gear, Helical Gear, Herringbone Gear, Spiral Bevel Gear, Straight Bevel Gear, Worm Gear, Shaft, Pinion
Module	M0.3-M10
Precision grade	DIN6, DIN7, DIN8, DIN10
Pressure angle	14.5 degree, 15 degree, 20 degree
Material	Medium Carbon Steel: 35#, 45# Carburizing Steel: 20CrMnTi, 20CrMnMo, 20CrMo Alloy Steel: 40Cr, 35CrMo, 42CrMo, 40CrNiMo Cast Iron: HT250, QT400 Copper, Stainless Steel, Brass, Nylon, POM, and so on
Heat treatment	Hardening & Tempering, Surface Quenching, Integral Quenching, Carburizing Quenching, Tempering, Normalizing, Nitriding
Surface treatment	Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating
Application	Gearbox and reducer; Precision cutting machines, Lathes machines; Milling machines; Grinder machine; Automated mechanical systems; Automated warehousing systems. Gear hobbing machines, gear shapers, gear shaving machines, gear milling, gear grinding machines and many kinds of gear-related machines.
Machining process	Forging, Machining, Hobbing, Milling, Shaving, Grinding, Heat treatment…

Detailed Photos

Our Advantages

Application:	Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, Gearbox
Hardness:	Hardened Tooth Surface
Gear Position:	External Gear

Samples:	US$ 50/Piece 1 Piece(Min.Order) \| Order Sample Worm gear with shaft

How do manufacturers ensure the compatibility of drive shafts with different equipment?

Manufacturers employ various strategies and processes to ensure the compatibility of drive shafts with different equipment. Compatibility refers to the ability of a drive shaft to effectively integrate and function within a specific piece of equipment or machinery. Manufacturers take into account several factors to ensure compatibility, including dimensional requirements, torque capacity, operating conditions, and specific application needs. Here’s a detailed explanation of how manufacturers ensure the compatibility of drive shafts:

1. Application Analysis:

Manufacturers begin by conducting a thorough analysis of the intended application and equipment requirements. This analysis involves understanding the specific torque and speed demands, operating conditions (such as temperature, vibration levels, and environmental factors), and any unique characteristics or constraints of the equipment. By gaining a comprehensive understanding of the application, manufacturers can tailor the design and specifications of the drive shaft to ensure compatibility.

2. Customization and Design:

Manufacturers often offer customization options to adapt drive shafts to different equipment. This customization involves tailoring the dimensions, materials, joint configurations, and other parameters to match the specific requirements of the equipment. By working closely with the equipment manufacturer or end-user, manufacturers can design drive shafts that align with the equipment’s mechanical interfaces, mounting points, available space, and other constraints. Customization ensures that the drive shaft fits seamlessly into the equipment, promoting compatibility and optimal performance.

3. Torque and Power Capacity:

Drive shaft manufacturers carefully determine the torque and power capacity of their products to ensure compatibility with different equipment. They consider factors such as the maximum torque requirements of the equipment, the expected operating conditions, and the safety margins necessary to withstand transient loads. By engineering drive shafts with appropriate torque ratings and power capacities, manufacturers ensure that the shaft can handle the demands of the equipment without experiencing premature failure or performance issues.

4. Material Selection:

Manufacturers choose materials for drive shafts based on the specific needs of different equipment. Factors such as torque capacity, operating temperature, corrosion resistance, and weight requirements influence material selection. Drive shafts may be made from various materials, including steel, aluminum alloys, or specialized composites, to provide the necessary strength, durability, and performance characteristics. The selected materials ensure compatibility with the equipment’s operating conditions, load requirements, and other environmental factors.

5. Joint Configurations:

Drive shafts incorporate joint configurations, such as universal joints (U-joints) or constant velocity (CV) joints, to accommodate different equipment needs. Manufacturers select and design the appropriate joint configuration based on factors such as operating angles, misalignment tolerances, and the desired level of smooth power transmission. The choice of joint configuration ensures that the drive shaft can effectively transmit power and accommodate the range of motion required by the equipment, promoting compatibility and reliable operation.

6. Quality Control and Testing:

Manufacturers implement stringent quality control processes and testing procedures to verify the compatibility of drive shafts with different equipment. These processes involve conducting dimensional inspections, material testing, torque and stress analysis, and performance testing under simulated operating conditions. By subjecting drive shafts to rigorous quality control measures, manufacturers can ensure that they meet the required specifications and performance criteria, guaranteeing compatibility with the intended equipment.

7. Compliance with Standards:

Manufacturers ensure that their drive shafts comply with relevant industry standards and regulations. Compliance with standards, such as ISO (International Organization for Standardization) or specific industry standards, provides assurance of quality, safety, and compatibility. Adhering to these standards helps manufacturers meet the expectations and requirements of equipment manufacturers and end-users, ensuring that the drive shafts are compatible and can be seamlessly integrated into different equipment.

8. Collaboration and Feedback:

Manufacturers often collaborate closely with equipment manufacturers, OEMs (Original Equipment Manufacturers), or end-users to gather feedback and incorporate their specific requirements into the drive shaft design and manufacturing processes. This collaborative approach ensures that the drive shafts are compatible with the intended equipment and meet the expectations of the end-users. By actively seeking input and feedback, manufacturers can continuously improve their products’ compatibility and performance.

In summary, manufacturers ensure the compatibility of drive shafts with different equipment through a combination of application analysis, customization, torque and power capacity considerations, material selection, joint configurations, quality control and testing, compliance with standards, and collaboration with equipment manufacturers and end-users. These efforts enable manufacturers to design and produce drive shafts that seamlessly integrate with various equipment, ensuring optimal performance, reliability, and compatibility in different applications.

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How do drive shafts contribute to the efficiency of vehicle propulsion and power transmission?

Drive shafts play a crucial role in the efficiency of vehicle propulsion and power transmission systems. They are responsible for transferring power from the engine or power source to the wheels or driven components. Here’s a detailed explanation of how drive shafts contribute to the efficiency of vehicle propulsion and power transmission:

1. Power Transfer:

Drive shafts transmit power from the engine or power source to the wheels or driven components. By efficiently transferring rotational energy, drive shafts enable the vehicle to move forward or drive the machinery. The design and construction of drive shafts ensure minimal power loss during the transfer process, maximizing the efficiency of power transmission.

2. Torque Conversion:

Drive shafts can convert torque from the engine or power source to the wheels or driven components. Torque conversion is necessary to match the power characteristics of the engine with the requirements of the vehicle or machinery. Drive shafts with appropriate torque conversion capabilities ensure that the power delivered to the wheels is optimized for efficient propulsion and performance.

3. Constant Velocity (CV) Joints:

Many drive shafts incorporate Constant Velocity (CV) joints, which help maintain a constant speed and efficient power transmission, even when the driving and driven components are at different angles. CV joints allow for smooth power transfer and minimize vibration or power losses that may occur due to changing operating angles. By maintaining constant velocity, drive shafts contribute to efficient power transmission and improved overall vehicle performance.

4. Lightweight Construction:

Efficient drive shafts are often designed with lightweight materials, such as aluminum or composite materials. Lightweight construction reduces the rotational mass of the drive shaft, which results in lower inertia and improved efficiency. Reduced rotational mass enables the engine to accelerate and decelerate more quickly, allowing for better fuel efficiency and overall vehicle performance.

5. Minimized Friction:

Efficient drive shafts are engineered to minimize frictional losses during power transmission. They incorporate features such as high-quality bearings, low-friction seals, and proper lubrication to reduce energy losses caused by friction. By minimizing friction, drive shafts enhance power transmission efficiency and maximize the available power for propulsion or operating other machinery.

6. Balanced and Vibration-Free Operation:

Drive shafts undergo dynamic balancing during the manufacturing process to ensure smooth and vibration-free operation. Imbalances in the drive shaft can lead to power losses, increased wear, and vibrations that reduce overall efficiency. By balancing the drive shaft, it can spin evenly, minimizing vibrations and optimizing power transmission efficiency.

7. Maintenance and Regular Inspection:

Proper maintenance and regular inspection of drive shafts are essential for maintaining their efficiency. Regular lubrication, inspection of joints and components, and prompt repair or replacement of worn or damaged parts help ensure optimal power transmission efficiency. Well-maintained drive shafts operate with minimal friction, reduced power losses, and improved overall efficiency.

8. Integration with Efficient Transmission Systems:

Drive shafts work in conjunction with efficient transmission systems, such as manual, automatic, or continuously variable transmissions. These transmissions help optimize power delivery and gear ratios based on driving conditions and vehicle speed. By integrating with efficient transmission systems, drive shafts contribute to the overall efficiency of the vehicle propulsion and power transmission system.

9. Aerodynamic Considerations:

In some cases, drive shafts are designed with aerodynamic considerations in mind. Streamlined drive shafts, often used in high-performance or electric vehicles, minimize drag and air resistance to improve overall vehicle efficiency. By reducing aerodynamic drag, drive shafts contribute to the efficient propulsion and power transmission of the vehicle.

10. Optimized Length and Design:

Drive shafts are designed to have optimal lengths and designs to minimize energy losses. Excessive drive shaft length or improper design can introduce additional rotational mass, increase bending stresses, and result in energy losses. By optimizing the length and design, drive shafts maximize power transmission efficiency and contribute to improved overall vehicle efficiency.

Overall, drive shafts contribute to the efficiency of vehicle propulsion and power transmission through effective power transfer, torque conversion, utilization of CV joints, lightweight construction, minimized friction, balanced operation, regular maintenance, integration with efficient transmission systems, aerodynamic considerations, and optimized length and design. By ensuring efficient power delivery and minimizing energy losses, drive shafts play a significant role in enhancing the overall efficiency and performance of vehicles and machinery.

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What benefits do drive shafts offer for different types of vehicles and equipment?

Drive shafts offer several benefits for different types of vehicles and equipment. They play a crucial role in power transmission and contribute to the overall performance, efficiency, and functionality of various systems. Here’s a detailed explanation of the benefits that drive shafts provide:

1. Efficient Power Transmission:

Drive shafts enable efficient power transmission from the engine or power source to the wheels or driven components. By connecting the engine or motor to the driven system, drive shafts efficiently transfer rotational power, allowing vehicles and equipment to perform their intended functions. This efficient power transmission ensures that the power generated by the engine is effectively utilized, optimizing the overall performance and productivity of the system.

2. Versatility:

Drive shafts offer versatility in their applications. They are used in various types of vehicles, including cars, trucks, motorcycles, and off-road vehicles. Additionally, drive shafts are employed in a wide range of equipment and machinery, such as agricultural machinery, construction equipment, industrial machinery, and marine vessels. The ability to adapt to different types of vehicles and equipment makes drive shafts a versatile component for power transmission.

3. Torque Handling:

Drive shafts are designed to handle high levels of torque. Torque is the rotational force generated by the engine or power source. Drive shafts are engineered to efficiently transmit this torque without excessive twisting or bending. By effectively handling torque, drive shafts ensure that the power generated by the engine is reliably transferred to the wheels or driven components, enabling vehicles and equipment to overcome resistance, such as heavy loads or challenging terrains.

4. Flexibility and Compensation:

Drive shafts provide flexibility and compensation for angular movement and misalignment. In vehicles, drive shafts accommodate the movement of the suspension system, allowing the wheels to move up and down independently. This flexibility ensures a constant power transfer even when the vehicle encounters uneven terrain. Similarly, in machinery, drive shafts compensate for misalignment between the engine or motor and the driven components, ensuring smooth power transmission and preventing excessive stress on the drivetrain.

5. Weight Reduction:

Drive shafts contribute to weight reduction in vehicles and equipment. Compared to other forms of power transmission, such as belt drives or chain drives, drive shafts are typically lighter in weight. This reduction in weight helps improve fuel efficiency in vehicles and reduces the overall weight of equipment, leading to enhanced maneuverability and increased payload capacity. Additionally, lighter drive shafts contribute to a better power-to-weight ratio, resulting in improved performance and acceleration.

6. Durability and Longevity:

Drive shafts are designed to be durable and long-lasting. They are constructed using materials such as steel or aluminum, which offer high strength and resistance to wear and fatigue. Drive shafts undergo rigorous testing and quality control measures to ensure their reliability and longevity. Proper maintenance, including lubrication and regular inspections, further enhances their durability. The robust construction and long lifespan of drive shafts contribute to the overall reliability and cost-effectiveness of vehicles and equipment.

7. Safety:

Drive shafts incorporate safety features to protect operators and bystanders. In vehicles, drive shafts are often enclosed within a protective tube or housing, preventing contact with moving parts and reducing the risk of injury in the event of a failure. Similarly, in machinery, safety shields or guards are commonly installed around exposed drive shafts to minimize the potential hazards associated with rotating components. These safety measures ensure the well-being of individuals operating or working in proximity to vehicles and equipment.

In summary, drive shafts offer several benefits for different types of vehicles and equipment. They enable efficient power transmission, provide versatility in various applications, handle torque effectively, offer flexibility and compensation, contribute to weight reduction, ensure durability and longevity, and incorporate safety features. By providing these advantages, drive shafts enhance the performance, efficiency, reliability, and safety of vehicles and equipment across a wide range of industries.

China OEM Spline Flat D Shape Knurling Spur Helical Worm Transmission Drive Gear Pinion Gearbox Axis Shaft
editor by CX 2024-02-06

China Best Sales Drive Helical Gear Shaft with Alloy Steel for Gearbox

Product Description

Machining Capability

Our Gear, Pinion Shaft, Ring Gear Capabilities:

Capabilities of Gears/ Splines
	Item	Internal Gears and Internal Splines			External Gears and External Splines
Milled		Shaped	Ground	Hobbed	Milled	Ground
Max O.D.	2500 mm
Min I.D.(mm)	30		320	20
Max Face Width(mm)	500					1480
Max DP	1		0.5	1		0.5
Max Module(mm)	26		45	26		45
DIN Class Level	DIN Class 8		DIN Class 4	DIN Class 8		DIN Class 4
Tooth Finish	Ra 3.2		Ra 0.6	Ra 3.2		Ra 0.6
Max Helix Angle	±22.5°		±45°

Our Main Product Range

1. Spur Gear
2. Planetary Gear
3. Metal Gears
4. Gear Wheel
5. Ring Gear
6. Gear Shaft
7. Helical Gear
8. Pinion Shaft
9. Spline Shaft

Company Profile

1. 21 years experience in high quality gear, gear shaft’s production, sales and R&D.

2. Our Gear, Gear Shaft are certificated by ISO9001: 2008 and ISO14001: 2004.

3. CZPT has more than 50 patents in high quality Gear, Gear Shaft manufacturing.

4. CZPT products are exported to America, Europe.

5. Experience in cooperate with many Fortune 500 Companies

Our Advantages

1) In-house capability: OEM service as per customers’ requests, with in-house tooling design & fabricating

2) Professional engineering capability: On product design, optimization and performance analysis

3) Manufacturing capability range: DIN 3960 class 8 to 4, ISO 1328 class 8 to 4, AGMA 2000 class 10-15, JIS 1702-1703 class 0 to 2, etc.

4) Packing: Tailor-made packaging method according to customer’s requirement

5) Just-in-time delivery capability

FAQ

1. Q: Can you make as per custom drawing?

A: Yes, we can do that.

2. Q: If I don’t have drawing, what can you do for me?
A: If you don’t have drawing, but have the sample part, you may send us. We will check if we can make it or not.

Material:	Alloy Steel
Load:	Drive Shaft
Stiffness & Flexibility:	Stiffness / Rigid Axle

Customization:	Available \| Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

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Are there any limitations or disadvantages associated with drive shafts?

While drive shafts are widely used and offer several advantages, they also have certain limitations and disadvantages that should be considered. Here’s a detailed explanation of the limitations and disadvantages associated with drive shafts:

1. Length and Misalignment Constraints:

Drive shafts have a maximum practical length due to factors such as material strength, weight considerations, and the need to maintain rigidity and minimize vibrations. Longer drive shafts can be prone to increased bending and torsional deflection, leading to reduced efficiency and potential driveline vibrations. Additionally, drive shafts require proper alignment between the driving and driven components. Misalignment can cause increased wear, vibrations, and premature failure of the drive shaft or its associated components.

2. Limited Operating Angles:

Drive shafts, especially those using U-joints, have limitations on operating angles. U-joints are typically designed to operate within specific angular ranges, and operating beyond these limits can result in reduced efficiency, increased vibrations, and accelerated wear. In applications requiring large operating angles, constant velocity (CV) joints are often used to maintain a constant speed and accommodate greater angles. However, CV joints may introduce higher complexity and cost compared to U-joints.

3. Maintenance Requirements:

Drive shafts require regular maintenance to ensure optimal performance and reliability. This includes periodic inspection, lubrication of joints, and balancing if necessary. Failure to perform routine maintenance can lead to increased wear, vibrations, and potential driveline issues. Maintenance requirements should be considered in terms of time and resources when using drive shafts in various applications.

4. Noise and Vibration:

Drive shafts can generate noise and vibrations, especially at high speeds or when operating at certain resonant frequencies. Imbalances, misalignment, worn joints, or other factors can contribute to increased noise and vibrations. These vibrations may affect the comfort of vehicle occupants, contribute to component fatigue, and require additional measures such as dampers or vibration isolation systems to mitigate their effects.

5. Weight and Space Constraints:

Drive shafts add weight to the overall system, which can be a consideration in weight-sensitive applications, such as automotive or aerospace industries. Additionally, drive shafts require physical space for installation. In compact or tightly packaged equipment or vehicles, accommodating the necessary drive shaft length and clearances can be challenging, requiring careful design and integration considerations.

6. Cost Considerations:

Drive shafts, depending on their design, materials, and manufacturing processes, can involve significant costs. Customized or specialized drive shafts tailored to specific equipment requirements may incur higher expenses. Additionally, incorporating advanced joint configurations, such as CV joints, can add complexity and cost to the drive shaft system.

7. Inherent Power Loss:

Drive shafts transmit power from the driving source to the driven components, but they also introduce some inherent power loss due to friction, bending, and other factors. This power loss can reduce overall system efficiency, particularly in long drive shafts or applications with high torque requirements. It is important to consider power loss when determining the appropriate drive shaft design and specifications.

8. Limited Torque Capacity:

While drive shafts can handle a wide range of torque loads, there are limits to their torque capacity. Exceeding the maximum torque capacity of a drive shaft can lead to premature failure, resulting in downtime and potential damage to other driveline components. It is crucial to select a drive shaft with sufficient torque capacity for the intended application.

Despite these limitations and disadvantages, drive shafts remain a widely used and effective means of power transmission in various industries. Manufacturers continuously work to address these limitations through advancements in materials, design techniques, joint configurations, and balancing processes. By carefully considering the specific application requirements and potential drawbacks, engineers and designers can mitigate the limitations and maximize the benefits of drive shafts in their respective systems.

pto shaft

What safety precautions should be followed when working with drive shafts?

1. Personal Protective Equipment (PPE):

2. Lockout/Tagout Procedures:

3. Vehicle or Equipment Support:

4. Proper Lifting Techniques:

5. Inspection and Maintenance:

6. Proper Tools and Equipment:

7. Controlled Release of Stored Energy:

8. Training and Expertise:

9. Follow Manufacturer’s Guidelines:

10. Disposal of Old or Damaged Drive Shafts:

pto shaft

Are there variations in drive shaft designs for different types of machinery?

Yes, there are variations in drive shaft designs to cater to the specific requirements of different types of machinery. The design of a drive shaft is influenced by factors such as the application, power transmission needs, space limitations, operating conditions, and the type of driven components. Here’s an explanation of how drive shaft designs can vary for different types of machinery:

1. Automotive Applications:

In the automotive industry, drive shaft designs can vary depending on the vehicle’s configuration. Rear-wheel-drive vehicles typically use a single-piece or two-piece drive shaft, which connects the transmission or transfer case to the rear differential. Front-wheel-drive vehicles often use a different design, employing a drive shaft that combines with the constant velocity (CV) joints to transmit power to the front wheels. All-wheel-drive vehicles may have multiple drive shafts to distribute power to all wheels. The length, diameter, material, and joint types can differ based on the vehicle’s layout and torque requirements.

2. Industrial Machinery:

Drive shaft designs for industrial machinery depend on the specific application and power transmission requirements. In manufacturing machinery, such as conveyors, presses, and rotating equipment, drive shafts are designed to transfer power efficiently within the machine. They may incorporate flexible joints or use a splined or keyed connection to accommodate misalignment or allow for easy disassembly. The dimensions, materials, and reinforcement of the drive shaft are selected based on the torque, speed, and operating conditions of the machinery.

3. Agriculture and Farming:

Agricultural machinery, such as tractors, combines, and harvesters, often requires drive shafts that can handle high torque loads and varying operating angles. These drive shafts are designed to transmit power from the engine to attachments and implements, such as mowers, balers, tillers, and harvesters. They may incorporate telescopic sections to accommodate adjustable lengths, flexible joints to compensate for misalignment during operation, and protective shielding to prevent entanglement with crops or debris.

4. Construction and Heavy Equipment:

Construction and heavy equipment, including excavators, loaders, bulldozers, and cranes, require robust drive shaft designs capable of transmitting power in demanding conditions. These drive shafts often have larger diameters and thicker walls to handle high torque loads. They may incorporate universal joints or CV joints to accommodate operating angles and absorb shocks and vibrations. Drive shafts in this category may also have additional reinforcements to withstand the harsh environments and heavy-duty applications associated with construction and excavation.

5. Marine and Maritime Applications:

Drive shaft designs for marine applications are specifically engineered to withstand the corrosive effects of seawater and the high torque loads encountered in marine propulsion systems. Marine drive shafts are typically made from stainless steel or other corrosion-resistant materials. They may incorporate flexible couplings or dampening devices to reduce vibration and mitigate the effects of misalignment. The design of marine drive shafts also considers factors such as shaft length, diameter, and support bearings to ensure reliable power transmission in marine vessels.

6. Mining and Extraction Equipment:

In the mining industry, drive shafts are used in heavy machinery and equipment such as mining trucks, excavators, and drilling rigs. These drive shafts need to withstand extremely high torque loads and harsh operating conditions. Drive shaft designs for mining applications often feature larger diameters, thicker walls, and specialized materials such as alloy steel or composite materials. They may incorporate universal joints or CV joints to handle operating angles, and they are designed to be resistant to abrasion and wear.

These examples highlight the variations in drive shaft designs for different types of machinery. The design considerations take into account factors such as power requirements, operating conditions, space constraints, alignment needs, and the specific demands of the machinery or industry. By tailoring the drive shaft design to the unique requirements of each application, optimal power transmission efficiency and reliability can be achieved.

China Best Sales Drive Helical Gear Shaft with Alloy Steel for Gearbox
editor by CX 2023-11-17

China 100%new 150 ratio speed helical worm high torque 1400 rpm reduction gearbox cycloidal speed reducer for quarry drive shaft bushing

Warranty: 1 year
Relevant Industries: Building Substance Outlets, Manufacturing Plant, Machinery Restore Outlets, Food & Beverage Manufacturing facility, Farms, Retail, Building works , Strength & Mining, Other
Excess weight (KG): 4 KG
Customized assist: OEM, ODM
Gearing Arrangement: Helical
Output Torque: 1400N.m, 180N.m~17000N.m
Enter Speed: 1500, 1400, 900, 500rpm
Output Pace: 75, twenty five~300rpm
Merchandise title: a hundred%new large torque reduction gearbox cycloidal velocity reducer
Ratio: 5 7 10 12.5
Mounting Situation: Torque Arm Mounted
Input Type: Keyed CZPT Shaft Enter
Output Kind: Keyed Hollow Shaft Output
Software: conveyor method
Colour: Customer Necessity
Packaging Details: Picket box
Port: HangZhou,ZheJiang ,HangZhou,ZheJiang G

TA Shaft Mounted Reducer	Output Shaft Bore [mm]	Ratio(i)	Rated torque
KTA30	Φ30	7.ten,twelve.5	180N.m
KTA35	Φ35	5,10,15,20,25	420N.m
KTA40	Φ40	5,10,twelve.5,fifteen.20,25	900N.m
KTA40		5,10,twelve.5,fifteen.20,25	900N.m	Φ45
KTA45	Φ45	5,ten,12.5,fifteen.20,twenty five	UOON.m
				Φ50
				Φ55
KTA50	Φ50	5, Vertical break up cover layout common JSB type adaptable grid coupling 10,12.5,15,20,twenty five	2300N.m
				Φ55
				Φ60
KTA60	Φ60	5,10,twelve.5,15,twenty,25	3600N.m
KTA60		5,10,twelve.5,15,twenty,25	3600N.m	Φ70
KTA70	Φ70	5,ten,a hundred twenty five,15,twenty,twenty five,31	5100N.m
KTA70		5,ten,a hundred twenty five,15,twenty,twenty five,31	5100N.m	Φ85
KTA80	Φ80	5,10,12.5,15,twenty,twenty five,31	7000N.m
KTA80		5,10,12.5,15,twenty,twenty five,31	7000N.m	Φ100
KTA100	Φ100	5,10,12.5,15,twenty,twenty five,31	11000N.m
KTA100		5,10,12.5,15,twenty,twenty five,31	11000N.m	Φ125
KTA125	Φ125	5, Chainsaw Chain sprockets rim Substitution Sprocket chinese chainsaw areas 10,twelve.5,fifteen.20,twenty five,31	17000N.m
KTA125			17000N.m	Φ135
SMR Model NO.	Ouipui Shaft Bore [mm]			Ratio(i)
SMR Model NO.		Standard	Alternative	5：113：120：1
B	Φ30	Φ40
C	Φ40	Φ50
D	Φ50	Φ55
E	Φ55	Φ65
F	Φ65	Φ75
G	Φ75	Φ85
H	Φ85	Φ100
J	Φ100	Φ120

Exporting to Saudi, UAE, Jordan, Oman, Syria, Yemen, Kuwait, Egypt, Libya, Algeria, Morocco, Tunisia, Tanzania, Sudan, Kenya, Uganda, Ethiopia, Burkina Faso, Scorching Revenue coloured sprocket 428 38t 47t chain spoket bike parts for honda click on 125i Ecuador, Columbia, Venezuela, Peru, Brazil, Chile, Uruguay, Argentina, Xihu (West Lake) Dis.by means of, Malaysia, Indonesia, Vietnam, Thailand, Srilanka, and so on more than 70 nations.KTA sequence shaft mounted gearbox(pace reducer) with helical hardened gears has the qualities of large carrying capability, sleek transmission, gentle bodyweight, lower energy use and so on. Input shaft of KTA pace reducer is linked with gear motor by belt pulley, hollow output shaft is joined with a crucial. It can be replaced by electric drum as electricity for belt conveyors and lifting equipments. KTA series shaft mounted gearbox could be connected with again-end to stay away from the working equipment back again skating, and conveniently mounted by tie rod. KTA series shaft mounted velocity reducer is broadly applied in the mining equipments, concrete mixing batching plant, stone crushers, sand producing generation line and other belt conveyors, mechanical transmission regions.Mechanical belt conveyors push program is composed of KTA shaft mounted speed reducer, torque arm, pulleys and gear motors, whose power transmission from the gear motor to the gearbox via the pulley, and then velocity reducer handed to the generate pulley by means of the hollow output shaft and the gearbox is fixed by torque arm, anti-slip device can be configured. The system is practical to set up,use and preserve. FAQ >>> one. What can we purchase from you?Conveyor belt, roller, monitor mesh, crusher spares, all sorts of CZPT transmission elements2. What about the guide time?1) 2–3 days for sampletwo) 20–30 days for mass creation. If urgent,we have green channel.3. Do you have any MOQ limit for orders?Lower MOQ, 50m for conveyor belt/10pc for rollers4. Is it Okay to print my emblem on merchandise?Indeed. Please tell us your emblem or style just before mass creation5. How to guarantee your top quality?We are 1 of the top suppliers of Global famous mining firm above a long time. Superb good quality is well acknowledged.

air-compressor

Driveshaft structure and vibrations associated with it

The structure of the drive shaft is critical to its efficiency and reliability. Drive shafts typically contain claw couplings, rag joints and universal joints. Other drive shafts have prismatic or splined joints. Learn about the different types of drive shafts and how they work. If you want to know the vibrations associated with them, read on. But first, let’s define what a driveshaft is.

transmission shaft

As the demand on our vehicles continues to increase, so does the demand on our drive systems. Higher CO2 emission standards and stricter emission standards increase the stress on the drive system while improving comfort and shortening the turning radius. These and other negative effects can place significant stress and wear on components, which can lead to driveshaft failure and increase vehicle safety risks. Therefore, the drive shaft must be inspected and replaced regularly.
Depending on your model, you may only need to replace one driveshaft. However, the cost to replace both driveshafts ranges from $650 to $1850. Additionally, you may incur labor costs ranging from $140 to $250. The labor price will depend on your car model and its drivetrain type. In general, however, the cost of replacing a driveshaft ranges from $470 to $1850.
Regionally, the automotive driveshaft market can be divided into four major markets: North America, Europe, Asia Pacific, and Rest of the World. North America is expected to dominate the market, while Europe and Asia Pacific are expected to grow the fastest. Furthermore, the market is expected to grow at the highest rate in the future, driven by economic growth in the Asia Pacific region. Furthermore, most of the vehicles sold globally are produced in these regions.
The most important feature of the driveshaft is to transfer the power of the engine to useful work. Drive shafts are also known as propeller shafts and cardan shafts. In a vehicle, a propshaft transfers torque from the engine, transmission, and differential to the front or rear wheels, or both. Due to the complexity of driveshaft assemblies, they are critical to vehicle safety. In addition to transmitting torque from the engine, they must also compensate for deflection, angular changes and length changes.

type

Different types of drive shafts include helical shafts, gear shafts, worm shafts, planetary shafts and synchronous shafts. Radial protruding pins on the head provide a rotationally secure connection. At least one bearing has a groove extending along its circumferential length that allows the pin to pass through the bearing. There can also be two flanges on each end of the shaft. Depending on the application, the shaft can be installed in the most convenient location to function.
Propeller shafts are usually made of high-quality steel with high specific strength and modulus. However, they can also be made from advanced composite materials such as carbon fiber, Kevlar and fiberglass. Another type of propeller shaft is made of thermoplastic polyamide, which is stiff and has a high strength-to-weight ratio. Both drive shafts and screw shafts are used to drive cars, ships and motorcycles.
Sliding and tubular yokes are common components of drive shafts. By design, their angles must be equal or intersect to provide the correct angle of operation. Unless the working angles are equal, the shaft vibrates twice per revolution, causing torsional vibrations. The best way to avoid this is to make sure the two yokes are properly aligned. Crucially, these components have the same working angle to ensure smooth power flow.
The type of drive shaft varies according to the type of motor. Some are geared, while others are non-geared. In some cases, the drive shaft is fixed and the motor can rotate and steer. Alternatively, a flexible shaft can be used to control the speed and direction of the drive. In some applications where linear power transmission is not possible, flexible shafts are a useful option. For example, flexible shafts can be used in portable devices.
air-compressor

put up

The construction of the drive shaft has many advantages over bare metal. A shaft that is flexible in multiple directions is easier to maintain than a shaft that is rigid in other directions. The shaft body and coupling flange can be made of different materials, and the flange can be made of a different material than the main shaft body. For example, the coupling flange can be made of steel. The main shaft body is preferably flared on at least one end, and the at least one coupling flange includes a first generally frustoconical projection extending into the flared end of the main shaft body.
The normal stiffness of fiber-based shafts is achieved by the orientation of parallel fibers along the length of the shaft. However, the bending stiffness of this shaft is reduced due to the change in fiber orientation. Since the fibers continue to travel in the same direction from the first end to the second end, the reinforcement that increases the torsional stiffness of the shaft is not affected. In contrast, a fiber-based shaft is also flexible because it uses ribs that are approximately 90 degrees from the centerline of the shaft.
In addition to the helical ribs, the drive shaft 100 may also contain reinforcing elements. These reinforcing elements maintain the structural integrity of the shaft. These reinforcing elements are called helical ribs. They have ribs on both the outer and inner surfaces. This is to prevent shaft breakage. These elements can also be shaped to be flexible enough to accommodate some of the forces generated by the drive. Shafts can be designed using these methods and made into worm-like drive shafts.

vibration

The most common cause of drive shaft vibration is improper installation. There are five common types of driveshaft vibration, each related to installation parameters. To prevent this from happening, you should understand what causes these vibrations and how to fix them. The most common types of vibration are listed below. This article describes some common drive shaft vibration solutions. It may also be beneficial to consider the advice of a professional vibration technician for drive shaft vibration control.
If you’re not sure if the problem is the driveshaft or the engine, try turning on the stereo. Thicker carpet kits can also mask vibrations. Nonetheless, you should contact an expert as soon as possible. If vibration persists after vibration-related repairs, the driveshaft needs to be replaced. If the driveshaft is still under warranty, you can repair it yourself.
CV joints are the most common cause of third-order driveshaft vibration. If they are binding or fail, they need to be replaced. Alternatively, your CV joints may just be misaligned. If it is loose, you can check the CV connector. Another common cause of drive shaft vibration is improper assembly. Improper alignment of the yokes on both ends of the shaft can cause them to vibrate.
Incorrect trim height can also cause driveshaft vibration. Correct trim height is necessary to prevent drive shaft wobble. Whether your vehicle is new or old, you can perform some basic fixes to minimize problems. One of these solutions involves balancing the drive shaft. First, use the hose clamps to attach the weights to it. Next, attach an ounce of weight to it and spin it. By doing this, you minimize the frequency of vibration.
air-compressor

cost

The global driveshaft market is expected to exceed (xxx) million USD by 2028, growing at a compound annual growth rate (CAGR) of XX%. Its soaring growth can be attributed to several factors, including increasing urbanization and R&D investments by leading market players. The report also includes an in-depth analysis of key market trends and their impact on the industry. Additionally, the report provides a comprehensive regional analysis of the Driveshaft Market.
The cost of replacing the drive shaft depends on the type of repair required and the cause of the failure. Typical repair costs range from $300 to $750. Rear-wheel drive cars usually cost more. But front-wheel drive vehicles cost less than four-wheel drive vehicles. You may also choose to try repairing the driveshaft yourself. However, it is important to do your research and make sure you have the necessary tools and equipment to perform the job properly.
The report also covers the competitive landscape of the Drive Shafts market. It includes graphical representations, detailed statistics, management policies, and governance components. Additionally, it includes a detailed cost analysis. Additionally, the report presents views on the COVID-19 market and future trends. The report also provides valuable information to help you decide how to compete in your industry. When you buy a report like this, you are adding credibility to your work.
A quality driveshaft can improve your game by ensuring distance from the tee and improving responsiveness. The new material in the shaft construction is lighter, stronger and more responsive than ever before, so it is becoming a key part of the driver. And there are a variety of options to suit any budget. The main factor to consider when buying a shaft is its quality. However, it’s important to note that quality doesn’t come cheap and you should always choose an axle based on what your budget can handle.

China 100%new 150 ratio speed helical worm high torque 1400 rpm reduction gearbox cycloidal speed reducer for quarry drive shaft bushing
editor by Cx 2023-06-19

Best China manufacturer & factory china in Merida Mexico manufacturer BMRV130 low price high quality large ratuo helical worm gearbox With high quality best price

EPG is a professional manufacturer and exporter that is concerned with the design, development and production.

Overview

Quick Details

Applicable Industries:: precision machinery

GIn our sales program we offer standard and wide-angle PTO drive shafts. Regarding the customers’ needs there are different sizes, lengths and safety elements (clutches) available.earing Arrangement:: worm

Output Torque:: 1023 N.m

Input Speed:: ≤1500 rpm

Output Speed:: *

Place of Origin:Zhejiang, China

Brand Name:: OEM

Product name:: helical worm gearbox

Ingress Protection:: IP65

Ratio:: 7.5~10EPG major production is of farming 15-500 horsepower tractor supporting machinery, mechanical cultivation, harvesting machinery and accessories. 0

Color:: gray /blue/black

Heat treatment:: surface hardening

Housing Material:: aluminum alloy

Supply Ability

Supply Ability:: 200000 Piece/Pieces per Month

Packaging & Delivery

Port: Ningbo/Shanghai/ China Port

EPG is a leader company in service and trading performance, in the field of Gears.

Lead Time :

Quantity(Sets)	1 – 1000	>1000
Est. Time(days)	30	To be negotiated

Online Customization

Ever-power Group Co., Ltd. is SPECIALIST IN MAKING ALL KINDS OF MECHANICAL TRANSMISSION AND HYDRAULIC TRANSMISSION LIKE: PLANETARY GEARBOXES, WORM REDUCERS, IN-LINE HELICAL GEAR SPEED REDUCERS, PARALLEL SHAFT HELICAL GEAR REDUCERS, HELICAL BEVEL REDUCERS, HELICAL WORM GEAR REDUCERS, AGRICULTURAL GEARBOXES, TRACTOR GEARBOXES, AUTO GEARBOXES, PTO DRIVE SHAFTS, SPECIAL REDUCER & RELATED GEAR COMPONENTS AND OTHER RELATED PRODUCTS, SPROCKETS, HYDRAULIC SYSTEM, VACCUM PUMPS, FLUID COUPLING, GEAR RACKS, CHAINS, TIMING PULLEYS, UDL SPEED VARIATORS, V PULLEYS, HYDRAULIC CYLINDER, GEAR PUMPS, SCREW AIR COMPRESSORS, SHAFT COLLARS LOW BACKLASH WORM REDUCERS AND SO ON. FURTHERMORE, WE CAN PRODUCE CUSTOMIZED VARIATORS, GEARED MOTORS, ELECTRIC MOTORS AND OTHER HYDRAULIC PRODUCTS ACCORDING TO CUSTOMERS DRAWINGS. china manufacturer BMRV130 low price high quality large ratuo helical worm gearbox

HangZhou Ever-PowerMechanical & Electrical Co., Ltd. is a professional manufacturer ofgearbox and motors.The factory covers an area of 20,000 square meters, the building area of 30,000 square meters, the total number of staff is more than 200 .We have passed theISO9001:2015international quality management system standard certificate,CCCnational compulsory product certificate andCEcertificate . We have developed advanced management software such asERPto keep pace with international standard.In order to serve customers better the company actively cooperates with colleges and universities to develop new products and improve existing products .

Q1. Are you trading company or manufacturer?

A. We are manufacturer Located in Taizhou City of East China.

Q2. How is guarantee of the quality?

With ISO9001:2015,CE,CCC certificated, Our inspectors sampled inspect and record material and semi-finished spare parts. And

– 100% inspect finished spare parts before put in storage.

– 100% inspect before assembly.

– 100% inspect before packaging.

Q3. What information shall we give before placing a purchase order?

We can supply technical support and the drawing according to your requirement if you contact with me.

Q4. What industries are your gearboxes being used?

Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.

Q5. Do you have warranty service?

Yes, the gearbox is free warranty within 1 years after delivery.

Best China manufacturer & factory china in Merida Mexico manufacturer BMRV130 low price high quality large ratuo helical worm gearbox With high quality best price

Best China manufacturer & factory Small gear box RC04 helical transmission gearbox reducer rolling machine cng reducer auto transmission gearbox With high quality best price

Our product range also covers locking assemblies (clamping elements/locking device), taper bushes, QD bushes, bolt-on hubs, pto shaft, agricultural gearboxes,torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, universal joint, rod ends and yokes.

Overview

Quick Details

The PTO shaft included with all Victory Tractor mowers has a longer extension than the typical PTO Shaft. The added length is necessary because of the far reaching movement of the mowers to the right of the tractor.

Applicable Industries:: Building Material Shops

Output Torque:: 3.5~500N.m

Input Speed:: 1450/960rpm

Output Speed:: 14-280rpm

Place of Origin:Zhejiang, China

Brand Name:: OEM

Ratio:: 3.77~50.4

Certification:: ISO9001-2008

Mount Position:: Foot Mounted

Bearing:: C&U,SKF,NSK

Oil Seal:: SKF,NAK

Bolts:: Stainless Steel Bolts

Supply Ability

Supply Ability:: 500 Unit/Units per Month

Packaging & Delivery

Packaging Details: Carton packed per pc + wooden box

Port: Ningbo Port, Shanghai Port

Lead Time :

The company was certified by ISO9001:2008 Quality Management System.

BREATHER DESIGN Although there are dozens of stock breathers and vent plugs on the market, EPT testing found none to be totally effective under all operating conditions. Variables such as input/output speed, direction of rotation, oil level and viscosity, and reducer mounting position all affect breather performance.

Quantity(Boxes)	1 – 50	>50
Est. Time(days)	25	To be negotiated

Online Customization

Video Description

Product Description

The highly modular is a design features of SLRC helical gearboxes range. It can be connected respectively with motors such as normal motor,brake motor,explosion-proof motor,frequency conversion motor,servo motor,IEC motor and so on. This kind of product is widely used in drive fields such as textile,foodstuff,ceramics packing,logistics,plastics and so on. It is possible to set up the version required using flanges or feet

Product features:

SLRC series helical gear units has more than 4 types,power 0.12kw-4kw,ratio3.66-54;max torque120-500N.m,It can be connected(foot or flange)discretionary and use multi-mounting positions according customers’ requirements

1 Ground-hardened helical gears

2. Modularity,can be combined in many forms

3. Aluminum casing,light weight

4. Gears in carbonize hard,durable

5. Universal mouting

6. Refined design, compact in structure and low noise

Small gear box RC04 helical transmission gearbox reducer rolling machine cng reducer auto transmission gearbox

Best China manufacturer & factory China best price WPX 40 60 70 80 100 helical worm gearbox right angle reduction for mixer With high quality best price

If you are interested in any of our products or would like to discuss a potential order, please feel free to contact us.

Overview

Quick Details

Applicable Industries:: Manufacturing Plant

Brand Name:: OEM

ITEM NO:: SYF

Product Keywords:: WP worm speed reducer

Application:: Transmission equipment

Color:: Customer Requirement

Material:: Cast Iron

Ratio:: 5-100

Certificate:: ISO9001

Mounting Position:: Horizontal (foot Mounted)

Bearing:: NSK

Warranty:: 1 Year

Packaging & Delivery

Lead Time :

Quantity(Pieces)	1 – 100	>100
Est. Time(days)	20	To be negotiated

EPG is willing to cooperate sincerely and develop commonly with friends!

Online Customization

Product Description

WP series worm gear reducer

WP reducer, divided into standard WPS series, standard WPD series, standard WPA, WPO,WPDA,WPDO,WPDS,WPDS and so on. WP worm gear and worm gearbox is developed on the basis of WD reducer, the worm is made of 45 # high quality steel after heat treatment processing and manufacturing, worm gear with tin bronze cast, wear-resisting performance is good, especially on the bearing capacity is more obvious, worm gear and worm gearbox is mainly used in plastics, metallurgy, beverage, mining, lifting transport, chemical reduction drive construction and other mechanical equipment.

Advantages

1.Smooth transmission, vibration, impact and noise are small, speed reduction ratio, wide versatility, can be used with a variety of mechanical equipment.
2.Can be a single level of transmission to obtain a larger transmission ratio, compact structure, most models of reducer has a good self-locking, braking requirements of mechanical equipment can save the braking device
3.worm tooth tooth meshing friction loss is large, so the transmission efficiency is lower than the gear, easy to heat and high temperature.
4.Higher requirements for lubrication and cooling.
5.Good mutual compatibility, worm gear and worm are manufactured according to national standards, bearings, oil seals and other standard parts.
6.The box body type includes basic type (the box body is vertical orThese are compact, heavy-duty drives that offer long-life performance features and simplified maintenance. They include double and triple reduction units. They are available in a variety of configurations for maximum positioning flexibility. They offer good strength and durability. The high strength output shaft assures capacity for high torque and overhung loads. horizontal type with foot board) and universal type (the box body is cuboid, with fixed screw holes on multiple sides, without foot board or another foot board, etc.).
7. There are two connection modes of input shaft: basic type (single input shaft and double input shaft) and motor flange.
8. The position direction of the output and input axes is below and above the input axes; Output shaft up and down; Input axis up and down.
9. Two or three reducer sets can be used to form a multistage reducer to obtain a maximum transmission ratio.

More options for worm gear reducers

Single speed reducer

Ratio1/10-1/60

Universal speed reducer

Ratio1/10-1/60

Double speed reducer

Ratio1/100-1/3600

Our Company

HangZhouEver Power Electromechanical Equipment Supply Station

We handle the products of power transmission, our lines mainly cover series products in speed reducers, gearboxes , associated electricial motors and other power transmission accessories. Based on the versatile functions, our products can be utilized in many fields: machines of waste water treatment, dredgers, chemical industry, cranes, metal working mills, conveyors, paper industry, cement industry, cableways and so on.With the excellent quality and reasonable price , our products enjoy a good reputation from customers and the peers all over the world.

Furthermore, the R&D investment are annually increasing for the purpose of better meeting the new demands of our customers and adapting the new tendency of the industry.
Depending on the principles of honestly operating and mutual benefit, We sincerely look forward to cooperating with you.

Main products of the company:

NMRV worm gearbox

Cycloidal speed reduShear bolt torque limiter (SB) EPG GROUP offers high quality PTO shafts with tubes fixed by spring pin, cross joints with roller bearings with rollerscer

R/S/K/F gear motor

JZQ soft tooth gearbox

Hard tooth gearbox

WP series worm gearbox

AC induction motor

Electrical drum pulley

Company goals:

Our goal is to make customers experience the best products with the best service.

To get five-star praise ★★★★★

Application area

Large gear reducer used in steel works

Planetary reducer is used in mining industry

Reducer and electric roller are used together

Gear reducer for mixing equipment

Cycloidal reducer for mixing equipment

Cycloidal reducer is used in chemical reaction kettle

Reducer industry application:
Reducer products are widely used in metallurgical mines, oil, electric power, chemical rubber, construction, building materials machinery, railway vehicle, port shipping, textile printing and dyeing, food packaging, tobacco, pharmaceutical, environmental protection, paper making, printing, lifting transport, logistics, loading and unloading, animal husbandry, fishery, forestry machinery, light industry, leather, casting, welding, refrigeration and other general equipment and stage, game consoles, cableway, three-dimensional garage and other non-standard equipment.

Packing&Transportion

Characteristics of transportation and packaging

● Short delivery period,to ensure timely delivery.
● Tight packing,to ensure the products are not damaged during transportation.
● Various modes of transportation,to ensure safe and timely transportation.
● Follow up the whole process of order,to ensure product delivery to customers.
● Long shelf life, to ensure customer experience.

Mode of transportation

Weight Range

Transportation Time

Advantage

Disadvantage

Express Delivery

Below 50kg

Around a week

Short lead time,

Door-to-door

Delivery

High Express Cost

Air Transportation

30kg-150kg

Around a week

Short lead time

High Express Cost,

Customer pick-up

Sea Transportation

Over 150kg

15-20 days

Low cost

Long transport time

Railway Transportation

Over 100kg

15-20 days

Inland transport

Affected by geography

FAQ

Q1: Are you a trading company or a manufacturer ?
A: We are a manufacturer in ZheJiang Province, China. Our company owns the ability of manufacturing, processing, designing and R&D. We welcome your visit.

Q2: How we select models and specifications?
A: According to the specific details of the demands from the part of enquiry, we will recommend the products’ models upon synthesizing the factors of field of products usage, power, torque arm and ratio…

Q3: How is your price? Can you offer any discount?
A: Our prices are always competitive. If the customer can place a large order, we surely will allow discount.

Q4: How long should I wait for the feedback after I send the enquiry?
A: We will reply the enquiries without any delay, 12 hours at most.

Q5: What is your product warranty period?
A: We have the certifications of ISO99001,CE,

Q6: What industries are your gearboxes being used?
A: Our gearboxes are widely applied to metallurgical equipment, mining equipment, automation equipment, food machinery, packaging equipment, tobacco equipment and so on.

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R China series helical reducer gearbox for packaging machine homemade gear reduction box power transmission gearbox - Supplier Manufacturer wholesaler Factory

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With numerous years’ expertise in these strains, we have been distinguished from other suppliers in China by our advantages in aggressive pricing, on-time supply, prompt responses, on-hand engineering assist and great following-product sales providers. EPG is specialized in style, company and product sales of agricultural equipment and farm implements, which has an independent import and export legal rights.

Overview

Quick Specifics

Relevant Industries:: Hotels, Garment Retailers, Constructing Content Retailers, Manufacturing Plant, Machinery Fix Retailers, Meals & Beverage Manufacturing unit, Farms, Cafe, House Use, Retail, Meals Shop, Printing Stores, Power & Mining, Foodstuff & Beverage Stores, Marketing Organization, Building performs

Spot of Origin:Zhejiang, China

Model Name:: OEM

Gearing Arrangement:: Helical

Output Torque:: 800~100000N.m

Input Pace:: 1400rpm

Output Speed:: fourteen-280rpm

Ratio:: 7.five~100

Certification:: ISO9001-2008

Mount Situation:: Foot Mounted

Bearing:: LYC,SKF

Supply Capability

Provide Potential:: five hundred Unit/Units for every Month

Packaging & Shipping and delivery

Packaging Details: Picket packing containers , Cantons packed in one pallet

Port: Ningbo Port, Shanghai Port

Guide Time :

Quantity(Boxes)	1 – 1	>1
Est. Time(days)	twenty	To be negotiated

On the internet Customization

R sequence helical gearbox gearbox for packaging machine selfmade gear reduction box energy transmission gearbox

Item Description

1) Output speed: .six~one,028r/min

two) Output torque: up to eighteen,000N.m

3) Motor electrical power: .eighteen~160kW

four) Mounted type: foot-mounted and flange-mounted mounting

Solution Identify	SLR Series Rigid Tooth helical gearbox
Equipment Materials	20CrMnTi
Case Materials	HT250
Shaft Material	20CrMnTi
Equipment Processing	Grinding complete by HOFLER Grinding Devices
Color	Tailored
Sounds Examination	Bellow 65dB

Certifications

Trade Demonstrates

Packaging & Delivery

Packing Information : Standard carton/Pallet/Common wooden case

Delivery Information : 15-thirty functioning days on payment

Company Data

Connected Merchandise

You can simply click on the image to search other items.

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SLRC Series Helical Reducer	SLSMR Series Shaft Mounted Reducer
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SLR/SLF/SLK/SLS Sequence Helical Reducer	AC/DC Motor

FAQ

1.Payment Time period: TT, L/C

two.Shipping time: about 30 times from acquire payment.

three.We settle for tailored goods as per your special necessity.

four.Tips for the Selection:Typically we can pick 1 equipment which is ideal for you with some informations from you,this sort of as ratio/motor speed/mounting dimension/ out torque and many others.

five.If the least purchase amount is in extra of $ten thousand, there are preferential.

Q1: What data ought to I notify you to verify the merchandise?

A:Model/Size, Transmission Ratio, Shaft instructions & Order quantity.

Q2: What can i do if I will not know which a single I require?

A:Dont be concerned, Ship as much data as you can, our crew will help you discover the appropriate a single you are hunting for.

Q3: What is your merchandise guarantee time period?

A:We supply 1 12 months warranty considering that the vessel departure date left China.

Qfour: Are you buying and selling company or manufacturer ?

A: We are manufacturing facility.

Qfive: How long is your supply time?

A: Typically it is five-10 days if the merchandise are in inventory. or it is fifteen-twenty times if the goods are not in stock, it is in accordance to quantity.

Qsix: Do you provide samples ? is it totally free or additional ?

A: Yes, we could supply the sample for totally free demand but do not pay the value of freight.

Qseven: What is your conditions of payment ?

A: Payment=1000USD, thirty% T/T in advance ,harmony prior to shippment.

If you have any other queries, make sure you feel free of charge to get in touch with us as shown below, you can click on the graphic underneath to make contact with me right.

Get in touch with Us

EPG – one of the most significant transmission factory in China, primary items: worm geared motors, agricultrual gearbox, planetary equipment generate, helical,screw, beve gears and spare elements and agricultural components manunfacuter in ChinaFor much more data.: Cell/Whatpp: +8613083988828

R China series helical reducer gearbox for packaging machine homemade gear reduction box power transmission gearbox - Supplier Manufacturer wholesaler Factory

EPT China Helical Motor Gearbox – Supplier Manufacturer wholesaler Factory

EPT China Helical Motor Gearbox - Supplier Manufacturer wholesaler Factory

For much more data.: Mobile/Whatpp: +8613083988828

we provide chromed bar and tubes for hydualic and pheumatic cylinders, pto shaft, agricultural gearboxes and so on. “EPG” manufacturer rotocultivator ploughshares in T.S. overall traces produced in our manufacturing unit have been tested and appraised by the Ministry of Agriculture and have attained the license of popularizing farm equipment promulgated by the Ministry of Agriculture of the People’s Republic of China.

Overview

Rapid Specifics

Relevant Industries:: Constructing Substance Stores, Producing Plant, Equipment Mend Shops

Gearing Arrangement:: Helical

Output Torque:: Max. 50000N.m

Input Speed:: 1440rpm

Output Speed:: eight-300rpm

Area of Origin:Zhejiang, China

Brand name Name:: OEM

Product Amount:: FR

Rated Electricity:: .12-200KW

Merchandise Name:: Helical Motor Gearbox

Mounting Placement:: As Required

Guarantee:: twelve Months

Certification:: CE ISO9001

Offer Capability

Provide Potential:: 10000 Set/Sets per Thirty day period

Packaging & Shipping

Packaging Specifics: Regular export packing and wood pallet packing

Port: Shanghai or NIngbo Port

Online Customization

Merchandise Description

Different Mounting Postion of Helical Motor Gearbox

Exceptional Characteristics of Helical Motor Gearbox

1. Helical Motor Gearbox is characterised by compact construction, mild weight, huge torque and outstanding efficiency.

two. It is produced of rib-reinforced rigid circumstance and premium alloy-metal gear which is hardened by carbon penetration and grinded specifically. Steady in running, low sound, large in load, lower in intake, efficient in transmission, minimal in temperature rise, and prolonged in service life.

3. The mounting types are footing, flange, torque arm and so on. The output style are shaft, hollow shaft, the alpine and shrink disc are for option.

Packing & Supply

Packing Photos of Helical Motor Gearbox

Inner Packing: PP bag with carton
Outer Packing: Wood scenario
Cargo: fourteen-twenty times on getting the deposit.

About Us

At any time_electrical power Team is the initial and premier worm gearbox manufacturer in China, established in 1976, specialising in the production of a extensive variety of transmission machinery. With far more than forty several years knowledge in the market, our belongings now whole 117.two million dollars, and we have two subsidiary businesses, eight keeping organizations, and twelve joint-inventory firms.

We can make four hundred,000 models of worm gearboxes, a hundred,000 models of gear gearboxes, fifty,000 units of other velocity gearboxes, one hundred fifty,000 models of adaptable couplings, and 100,000 units of velocity-gearbox components each year.

70% of our products have been exported to forty more countries, and our consumers occur from Italy, Germany, United states, Canada, Spain, Uk, India, Mexico, Brazil, Argentina, Turkey, Singapore and other major industrial countries. thirty% of them are OEM created for immediate makers of other products.

Get in touch with

At any time_energy Group
Deal with: No.789-B8Shenhua Street, XiHu Dsitriction Enco&Tech Development Zone HangZhou Town, ZJ, P.R.
Tel: 0086-571-88220971/Mob: +86 13083988828
WhatsApp/Skype: +86 13083988828

Internet site: www.hzpt.com

EPG – one of the biggest transmission manufacturing facility in China, principal merchandise: worm geared motors, agricultrual gearbox, planetary equipment generate, helical,screw, beve gears and spare parts and agricultural areas manunfacuter in ChinaFor a lot more info.: Cellular/Whatpp: +8613083988828

EPT China Helical Motor Gearbox - Supplier Manufacturer wholesaler Factory